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Respiratory Protection
Last Updated: August 5, 1999

CDC Recommendations for Respiratory Protection

A. Considerations for Selection of Respirators

Personal respiratory protection should be used by (1) persons entering rooms where patients with known or suspected infectious TB are being isolated, (2) persons present when cough-inducing or aerosol-generating procedures are performed on such patients, and (3) persons in other settings where administrative and engineering controls are not likely to protect them from inhaling infectious airborne droplet nuclei. These other settings should be identified on the basis of the facility's risk assessment.

Although data regarding the effectiveness of respiratory protection from many hazardous airborne materials have been collected, the precise level of effectiveness in protecting health care workers (HCWs) from M. tuberculosis transmission in health care settings has not been determined. Information concerning the transmission of M. tuberculosis is incomplete. Neither the smallest infectious dose of M. tuberculosis nor the highest level of exposure to M. tuberculosis at which transmission will not occur has been defined conclusively. Furthermore, the size distribution of droplet nuclei and the number of particles containing viable M. tuberculosis that are expelled by infectious TB patients have not been defined adequately, and accurate methods of measuring the concentration of infectious droplet nuclei in a room have not been developed.

Nevertheless, there is evidence that administrative and engineering controls may not adequately protect HCWs from airborne droplet nuclei in certain settings (e.g., TB isolation rooms, treatment rooms in which cough-inducing or aerosol-generating procedures are performed, and ambulances during the transport of infectious TB patients). Respiratory protection devices used in these settings should have characteristics that are suitable for the organism they are protecting against and the settings they are used in.

B. Performance Criteria for Personal Respirators

Respiratory protective devices used in health care settings for protection against M. tuberculosis should meet the following standard performance criteria:

  1. The ability to filter particles 1 micrometer in size in the unloaded state (no contaminant depostited on the filter) with a filter efficiency of 95% or greater (i.e., filter leakage of 5% or less), given flow rates of up to 50 liters per minute. (Available data suggest that infectious droplet nuclei range in size from 1 micrometer to 5 micrometers; therefore, respirators used in health care settings should be able to efficiently filter the smallest particles in this range. Fifty liters per minute is a reasonable estimate of the highest airflow rate an HCW is likely to achieve during breathing, even while performing strenuous work activities.)

  2. The ability to be qualitatively or quantitatively fit tested in a reliable way to obtain a face-seal leakage of 10% or less.

  3. The ability to fit the different facial sizes and characteristics of HCWs, which can usually be met by making the respirators available in at least three sizes.

  4. The ability for HCWs to be checked for facepiece fit, in accordance with Occupational Safety and Health Administration (OSHA) standards and good industrial hygiene practice, each time they put on their respirators.

These criteria are based on currently available information, including (1) data on the effectiveness of respiratory protection against noninfectious hazardous materials in workplaces other than health care settings and on interpretation of how these data can be applied to respiratory protection against M. tuberculosis; (2) data on the efficiency of respirator filters in filtering biological aerosols; (3) data on face-seal leakage; and (4) data on the characteristics of respirators that were used in conjunction with administrative and engineering controls in outbreak settings where transmission to HCWs and patients was terminated.

In some settings, HCWs may be at risk for two types of exposure: (1) inhalation of M. tuberculosis and (2) mucous membrane exposure to fluids that may contain bloodborne pathogens. In these settings, protection against both types of exposure should be used. When operative procedures (or other procedures requiring a sterile field) are performed on patients who may have infectious TB, respiratory protection worn by the HCW should serve two functions:

  1. It should protect the surgical field from the respiratory secretions of the HCW.

  2. It should protect the HCW from infectious droplet nuclei that may be expelled by the patient or generated by the procedure.

Respirators with exhalation valves and positive-pressure respirators do not protect the sterile field; therefore, a respirator that does not have a valve and that meets the standard performance criteria should be used.

C. Reuse of Respirators

Conscientious respirator maintenance should be an integral part of an overall respirator program. This maintenance applies both to respirators with replaceable filters and respirators that are classified as disposable but that are reused. Particulate respirators can be used for as long as they remain functional. They should be discarded if the filter material is physically damaged, soiled, or fails the fit check.

D. Risk Assessment and Respiratory Protection

Facilities that do not have isolation rooms and do not perform cough-inducing procedures on patients who may have TB may not need to have a respiratory protection program for TB; this determination should be based on the facility's risk assessment. Such facilities should have written protocols for the early identification of patients who have signs or symptoms of TB and procedures for referring these patients to a facility where they can be evaluated and managed appropriately. These protocols should be evaluated regularly and revised as needed.

A facility's risk assessment may identify a limited number of situations (e.g., bronchoscopy on patients suspected of having TB or autopsy on persons suspected of having had TB at the time of death) where the estimated risk of transmission of M. tuberculosis justifies a higher-than-normal level of respiratory protection. In such circumstances, employers should provide HCWs who are exposed to M. tuberculosis a level of respiratory protection exceeding the standard criteria and compatible with patient-care delivery (e.g., negative-pressure respirators that are more protective; powered air-purifying particulate respirators [PAPRs]; or supplied-air respirators).

E. Respiratory Protection for Patients or Visitors

To reduce the expulsion of droplet nuclei into the air, patients suspected of having or known to have TB should wear surgical masks when not in TB isolation rooms. Surgical masks are designed to prevent the respiratory secretions of the person wearing the mask from entering the air. TB patients do not need to wear particulate respirators, which are designed to filter the air before it is inhaled by the wearer. TB patients should never wear a respirator with an exhalation valve; this type of respirator does not prevent expulsion of droplet nuclei into the air.

Visitors to TB patients should be given respirators to wear while in isolation rooms, and they should be given general instructions on how to use their respirators.

OSHA Respiratory Protection Standards and NIOSH Certification

Health care facilities in which respiratory protection is used to prevent inhalation of M. tuberculosis are required by OSHA to develop, implement, and maintain a respiratory protection program. An effective and reliable respiratory protection program must contain at least the following elements:

  1. Assignment of responsibility

  2. Standard operating procedures

  3. Medical screening

  4. Training

  5. Face-seal fit testing and fit checking

  6. Respirator inspection, cleaning, maintenance, and storage

  7. Periodic evaluation of the personal respiratory protection program

All HCWs who use respiratory protection should be included in this program. HCWs with a latex allergy should be assigned respirator facepieces that contain no latex.

The OSHA respiratory protection standard requires that all respiratory protective devices used in the workplace be certified by the National Institute for Occupational Safety and Health (NIOSH). NIOSH-approved high efficiency particulate air (HEPA) respirators have been the only available air-purifying respirators that met or exceeded the standard performance criteria recommended by the CDC. On July 10, 1995, however, NIOSH updated its respirator testing and certification requirement to permit approval of additional respirators for workers, including hospital employees caring for patients with highly infectious tuberculosis. This new requirement was developed with input from safety professionals, respirator manufacturers, representatives of health care facilities, and affected workers.

Under the new particulate filter tests, NIOSH will certify three classes of filters (N-, R-, and P-series), with three levels of filter efficiency (95%, 99%, and 99.97%) in each class. All filter tests will employ the most penetrating aerosol size---0.3 micrometers aerodynamic mass median diameter. The R- and P-series of filters will be tested using a highly degrading aerosol of dioctylphthalate (DOP) and so are more applicable to industrial needs. The N-series filters will be tested using a mildly degrading aerosol of sodium chloride (NaCl). Tested to a specified maximum loading level (200 mg), the N-series filters will be restricted to workplaces that are free of oil or other severely degrading aerosols.

All nine categories of air-purifying particulate respirators exceed the filter performance criterion recommended by the CDC to prevent the transmission of M. tuberculosis in health care facilities. Respirators that contain a NIOSH-certified N-series filter with a 95% efficiency (N-95) rating will be appropriate for use in accordance with the CDC guidelines.

The certification of air-purifying respirators under the final rule will enable respirator users to select from a broader range of certified respirators, several of which are expected to be less expensive than respirators with HEPA filters. A few of the currently available dust-fume-mist respirators may be re-certified at the N-95 level under the new NIOSH requirement.

Further information on respirator certification may be found in the NIOSH standards. A technical summary and the full text of the regulation can be obtained by calling the NIOSH toll-free information number at 1-800-35-NIOSH or visit their Web site at http://www.cdc.gov/niosh/homepage.html.

NIOSH is a part of the Centers for Disease Control and Prevention (CDC) within the U.S. Public Health Service, Department of Health and Human Services. The CDC is not a regulatory agency, and its recommendations on infection control are not regulations. For regulations in your area, contact your state or local OSHA office. OSHA will soon be developing a new TB standard to address infection control and respiratory protection in health care settings; in the meantime, OSHA has indicated that it will incorporate the new NIOSH standards governing filter penetration.

Particulate Respirators Certified Under 42 CFR Part 84

On July 10, 1995, the new certification standard for particulate respirators went into effect. This regulation, 42 CFR Part 84, replaced the long-standing regulation 30 CFR Part 11 (commonly referred to as Part 84 and Part 11, respectively). The new Part 84 covers all respirator types (self-contained breathing apparatus, air-line respirators, gas and vapor respirators, powered respirators, etc.) but only the standards for nonpowered, particulate respirators have changed from the provisions of the old Part 11.

To obtain a complete list of particulate respirators certified under 42 CFR Part 84, you may contact NIOSH at 1-800-35-NIOSH or visit their Web site at http://www.cdc.gov/niosh/p84intro.html.

For More Information

For more information about implementing CDC guidelines, call your state health department.

To order the following publication, call the CDC’s Voice and Fax Information System (recording) toll free at (888) 232-3228, then press options 2, 5, 1, 2, 2 (Note: You may select these options at any time without listening to the complete message). Request the publication number of the document you would like to order. You may also visit the Division of TB Elimination’s Web site at http://www.cdc.gov/nchstp/tb.

Publication # 00-5856. CDC. Guidelines for preventing the transmission of Mycobacterium tuberculosis in health-care facilities, 1994. MMWR 1994;43(No.RR-13).

 

 

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